Water brake

A water brake is a type of fluid coupling used to absorb mechanical energy and usually consists of a turbine or propeller mounted in an enclosure filled with water.

As the turbine or propeller turns, mechanical energy is transferred to the water due to turbulence and friction. The shock caused by the acceleration of the water as it passes from pockets in the stator to the pockets in the spinning rotor requires energy. That energy heats the water due to the friction as the water moves through the water brake. Almost all of the horsepower of the system turning the rotor (usually an internal combustion engine) is converted into a temperature change of the water. A very small amount of energy is taken by the bearings and seals within the unit. Therefore, water must constantly move through the device at a rate proportional to the horse power that is being absorbed. Water temperature exiting the unit must be kept under 120-160F (50-70 °C) to prevent scale formation and cavitation. The water enters in the center of the device and after passing through the pockets in the stator and rotor exits the outside of the housing though a controlled orifice. The amount of loading is dependent on the level of water inside the housing. Some water brakes vary the load by controlling the inlet water volume only and have a set outlet orifice size depending on the desired hp to be absorbed and some control both input and output orifices at the same time which allows greater control over outlet water temperatures. The housing is vented to the outside to allow air to displace the water as the water level in the unit rises and falls.